toii^®: platform for Industry 4.0

This module collects machine data, ranging from simple devices without a programmable logic controller (PLC) or older machines with user-defined interfaces to modern, IoT-capable machines.

Interprets and visualizes machine data collected via toii®.collect, toii®.PDC, or toii®.Lights. This data is combined with external data to visualize manufacturing output on dashboards. All the relevant data can be viewed in a standard web browser.

The integration module for automating and controlling all your machines. Connects machines bidirectionally, automates processes, and manages data streams in the factory. The modern user interface technology keeps the operator informed.

The toii®.Integrator module can be used to connect third-party systems to the toii® platform. These are usually MES or ERP systems, but the module can also establish connections to other data sources and sinks for both reading and writing communication. The connection is usually established on an individual basis.

The mobile module in the toii® platform. Data from permanently installed terminals or mobile devices is transmitted to the platform for further processing. This also means that production data that has been collected manually, such as entries made by employees in Production, will be integrated into the digital production chain.

Module for future smart data applications with unlimited expansion options. This module’s algorithms can forecast when machines will require maintenance work using predictive maintenance, optimize production efficiency, develop customized processes, and generate new business models.

The knife assembly module toii®.Cut is used at steel service centers that use slitting lines to precisely cut slit strip from coils. toii®.Cut automates the knife calculation and creation of knife assembly plans, so that manual input errors are avoided and scrap is minimized through accurate calculation.

With the energy monitoring module toii®.Energy, energy measurements are continuously collected in order to always keep an eye on energy consumption. The data obtained can be used to identify peak loads and as part of a mandatory energy audit, thus forming the basis for successful energy management in accordance with ISO 50001.

toii®.Lights uses the principle of the Japanese Andon method: Light signals indicate the statuses of the analog machines and convert them into digital data. The statuses of all the machines can be viewed in a web browser, and the data acquired can be used for preliminary analysis. A simple, effective, and affordable option for starting the digitization process.

The modular nature of the toii® platform facilitates implementation in a secure, segmented network environment in the customer’s own network architecture (e.g. VLAN). The individual modules can communicate via transport layer security (TLS) and establish an encrypted connection with all the machines/devices. toii® supports the latest and safest security profiles such as OPC-UA. The platform and its components are regularly tested by thyssenkrupp’s internal computer emergency response team (CERT). toii® offers maximum data security and is subject to the strict EU General Data Protection Regulation (EU-GDPR) within the company.

This module collects machine data, ranging from simple devices without a programmable logic controller (PLC) or older machines with user-defined interfaces to modern, IoT-capable machines.

Interprets and visualizes machine data collected via toii®.collect, toii®.PDC, or toii®.Lights. This data is combined with external data to visualize manufacturing output on dashboards. All the relevant data can be viewed in a standard web browser.

The integration module for automating and controlling all your machines. Connects machines bidirectionally, automates processes, and manages data streams in the factory. The modern user interface technology keeps the operator informed.

The toii®.Integrator module can be used to connect third-party systems to the toii® platform. These are usually MES or ERP systems, but the module can also establish connections to other data sources and sinks for both reading and writing communication. The connection is usually established on an individual basis.

The mobile module in the toii® platform. Data from permanently installed terminals or mobile devices is transmitted to the platform for further processing. This also means that production data that has been collected manually, such as entries made by employees in Production, will be integrated into the digital production chain.

Module for future smart data applications with unlimited expansion options. This module’s algorithms can forecast when machines will require maintenance work using predictive maintenance, optimize production efficiency, develop customized processes, and generate new business models.

The knife assembly module toii®.Cut is used at steel service centers that use slitting lines to precisely cut slit strip from coils. toii®.Cut automates the knife calculation and creation of knife assembly plans, so that manual input errors are avoided and scrap is minimized through accurate calculation.

With the energy monitoring module toii®.Energy, energy measurements are continuously collected in order to always keep an eye on energy consumption. The data obtained can be used to identify peak loads and as part of a mandatory energy audit, thus forming the basis for successful energy management in accordance with ISO 50001.

toii®.Lights uses the principle of the Japanese Andon method: Light signals indicate the statuses of the analog machines and convert them into digital data. The statuses of all the machines can be viewed in a web browser, and the data acquired can be used for preliminary analysis. A simple, effective, and affordable option for starting the digitization process.

The modular nature of the toii® platform facilitates implementation in a secure, segmented network environment in the customer’s own network architecture (e.g. VLAN). The individual modules can communicate via transport layer security (TLS) and establish an encrypted connection with all the machines/devices. toii® supports the latest and safest security profiles such as OPC-UA. The platform and its components are regularly tested by thyssenkrupp’s internal computer emergency response team (CERT). toii® offers maximum data security and is subject to the strict EU General Data Protection Regulation (EU-GDPR) within the company.

This module collects machine data, ranging from simple devices without a programmable logic controller (PLC) or older machines with user-defined interfaces to modern, IoT-capable machines.

Interprets and visualizes machine data collected via toii®.collect, toii®.PDC, or toii®.Lights. This data is combined with external data to visualize manufacturing output on dashboards. All the relevant data can be viewed in a standard web browser.

The integration module for automating and controlling all your machines. Connects machines bidirectionally, automates processes, and manages data streams in the factory. The modern user interface technology keeps the operator informed.

The toii®.Integrator module can be used to connect third-party systems to the toii® platform. These are usually MES or ERP systems, but the module can also establish connections to other data sources and sinks for both reading and writing communication. The connection is usually established on an individual basis.

The mobile module in the toii® platform. Data from permanently installed terminals or mobile devices is transmitted to the platform for further processing. This also means that production data that has been collected manually, such as entries made by employees in Production, will be integrated into the digital production chain.

Module for future smart data applications with unlimited expansion options. This module’s algorithms can forecast when machines will require maintenance work using predictive maintenance, optimize production efficiency, develop customized processes, and generate new business models.

The knife assembly module toii®.Cut is used at steel service centers that use slitting lines to precisely cut slit strip from coils. toii®.Cut automates the knife calculation and creation of knife assembly plans, so that manual input errors are avoided and scrap is minimized through accurate calculation.

With the energy monitoring module toii®.Energy, energy measurements are continuously collected in order to always keep an eye on energy consumption. The data obtained can be used to identify peak loads and as part of a mandatory energy audit, thus forming the basis for successful energy management in accordance with ISO 50001.

toii®.Lights uses the principle of the Japanese Andon method: Light signals indicate the statuses of the analog machines and convert them into digital data. The statuses of all the machines can be viewed in a web browser, and the data acquired can be used for preliminary analysis. A simple, effective, and affordable option for starting the digitization process.

The modular nature of the toii® platform facilitates implementation in a secure, segmented network environment in the customer’s own network architecture (e.g. VLAN). The individual modules can communicate via transport layer security (TLS) and establish an encrypted connection with all the machines/devices. toii® supports the latest and safest security profiles such as OPC-UA. The platform and its components are regularly tested by thyssenkrupp’s internal computer emergency response team (CERT). toii® offers maximum data security and is subject to the strict EU General Data Protection Regulation (EU-GDPR) within the company.

This module collects machine data, ranging from simple devices without a programmable logic controller (PLC) or older machines with user-defined interfaces to modern, IoT-capable machines.

Interprets and visualizes machine data collected via toii®.collect, toii®.PDC, or toii®.Lights. This data is combined with external data to visualize manufacturing output on dashboards. All the relevant data can be viewed in a standard web browser.

The integration module for automating and controlling all your machines. Connects machines bidirectionally, automates processes, and manages data streams in the factory. The modern user interface technology keeps the operator informed.

The toii®.Integrator module can be used to connect third-party systems to the toii® platform. These are usually MES or ERP systems, but the module can also establish connections to other data sources and sinks for both reading and writing communication. The connection is usually established on an individual basis.

The mobile module in the toii® platform. Data from permanently installed terminals or mobile devices is transmitted to the platform for further processing. This also means that production data that has been collected manually, such as entries made by employees in Production, will be integrated into the digital production chain.

Module for future smart data applications with unlimited expansion options. This module’s algorithms can forecast when machines will require maintenance work using predictive maintenance, optimize production efficiency, develop customized processes, and generate new business models.

The knife assembly module toii®.Cut is used at steel service centers that use slitting lines to precisely cut slit strip from coils. toii®.Cut automates the knife calculation and creation of knife assembly plans, so that manual input errors are avoided and scrap is minimized through accurate calculation.

With the energy monitoring module toii®.Energy, energy measurements are continuously collected in order to always keep an eye on energy consumption. The data obtained can be used to identify peak loads and as part of a mandatory energy audit, thus forming the basis for successful energy management in accordance with ISO 50001.

toii®.Lights uses the principle of the Japanese Andon method: Light signals indicate the statuses of the analog machines and convert them into digital data. The statuses of all the machines can be viewed in a web browser, and the data acquired can be used for preliminary analysis. A simple, effective, and affordable option for starting the digitization process.

The modular nature of the toii® platform facilitates implementation in a secure, segmented network environment in the customer’s own network architecture (e.g. VLAN). The individual modules can communicate via transport layer security (TLS) and establish an encrypted connection with all the machines/devices. toii® supports the latest and safest security profiles such as OPC-UA. The platform and its components are regularly tested by thyssenkrupp’s internal computer emergency response team (CERT). toii® offers maximum data security and is subject to the strict EU General Data Protection Regulation (EU-GDPR) within the company.

This module collects machine data, ranging from simple devices without a programmable logic controller (PLC) or older machines with user-defined interfaces to modern, IoT-capable machines.

Interprets and visualizes machine data collected via toii®.collect, toii®.PDC, or toii®.Lights. This data is combined with external data to visualize manufacturing output on dashboards. All the relevant data can be viewed in a standard web browser.

The integration module for automating and controlling all your machines. Connects machines bidirectionally, automates processes, and manages data streams in the factory. The modern user interface technology keeps the operator informed.

The toii®.Integrator module can be used to connect third-party systems to the toii® platform. These are usually MES or ERP systems, but the module can also establish connections to other data sources and sinks for both reading and writing communication. The connection is usually established on an individual basis.

The mobile module in the toii® platform. Data from permanently installed terminals or mobile devices is transmitted to the platform for further processing. This also means that production data that has been collected manually, such as entries made by employees in Production, will be integrated into the digital production chain.

Module for future smart data applications with unlimited expansion options. This module’s algorithms can forecast when machines will require maintenance work using predictive maintenance, optimize production efficiency, develop customized processes, and generate new business models.

The knife assembly module toii®.Cut is used at steel service centers that use slitting lines to precisely cut slit strip from coils. toii®.Cut automates the knife calculation and creation of knife assembly plans, so that manual input errors are avoided and scrap is minimized through accurate calculation.

With the energy monitoring module toii®.Energy, energy measurements are continuously collected in order to always keep an eye on energy consumption. The data obtained can be used to identify peak loads and as part of a mandatory energy audit, thus forming the basis for successful energy management in accordance with ISO 50001.

toii®.Lights uses the principle of the Japanese Andon method: Light signals indicate the statuses of the analog machines and convert them into digital data. The statuses of all the machines can be viewed in a web browser, and the data acquired can be used for preliminary analysis. A simple, effective, and affordable option for starting the digitization process.

The modular nature of the toii® platform facilitates implementation in a secure, segmented network environment in the customer’s own network architecture (e.g. VLAN). The individual modules can communicate via transport layer security (TLS) and establish an encrypted connection with all the machines/devices. toii® supports the latest and safest security profiles such as OPC-UA. The platform and its components are regularly tested by thyssenkrupp’s internal computer emergency response team (CERT). toii® offers maximum data security and is subject to the strict EU General Data Protection Regulation (EU-GDPR) within the company.

This module collects machine data, ranging from simple devices without a programmable logic controller (PLC) or older machines with user-defined interfaces to modern, IoT-capable machines.

Interprets and visualizes machine data collected via toii®.collect, toii®.PDC, or toii®.Lights. This data is combined with external data to visualize manufacturing output on dashboards. All the relevant data can be viewed in a standard web browser.

The integration module for automating and controlling all your machines. Connects machines bidirectionally, automates processes, and manages data streams in the factory. The modern user interface technology keeps the operator informed.

The toii®.Integrator module can be used to connect third-party systems to the toii® platform. These are usually MES or ERP systems, but the module can also establish connections to other data sources and sinks for both reading and writing communication. The connection is usually established on an individual basis.

The mobile module in the toii® platform. Data from permanently installed terminals or mobile devices is transmitted to the platform for further processing. This also means that production data that has been collected manually, such as entries made by employees in Production, will be integrated into the digital production chain.

Module for future smart data applications with unlimited expansion options. This module’s algorithms can forecast when machines will require maintenance work using predictive maintenance, optimize production efficiency, develop customized processes, and generate new business models.

The knife assembly module toii®.Cut is used at steel service centers that use slitting lines to precisely cut slit strip from coils. toii®.Cut automates the knife calculation and creation of knife assembly plans, so that manual input errors are avoided and scrap is minimized through accurate calculation.

With the energy monitoring module toii®.Energy, energy measurements are continuously collected in order to always keep an eye on energy consumption. The data obtained can be used to identify peak loads and as part of a mandatory energy audit, thus forming the basis for successful energy management in accordance with ISO 50001.

toii®.Lights uses the principle of the Japanese Andon method: Light signals indicate the statuses of the analog machines and convert them into digital data. The statuses of all the machines can be viewed in a web browser, and the data acquired can be used for preliminary analysis. A simple, effective, and affordable option for starting the digitization process.

The modular nature of the toii® platform facilitates implementation in a secure, segmented network environment in the customer’s own network architecture (e.g. VLAN). The individual modules can communicate via transport layer security (TLS) and establish an encrypted connection with all the machines/devices. toii® supports the latest and safest security profiles such as OPC-UA. The platform and its components are regularly tested by thyssenkrupp’s internal computer emergency response team (CERT). toii® offers maximum data security and is subject to the strict EU General Data Protection Regulation (EU-GDPR) within the company.

This module collects machine data, ranging from simple devices without a programmable logic controller (PLC) or older machines with user-defined interfaces to modern, IoT-capable machines.

Interprets and visualizes machine data collected via toii®.collect, toii®.PDC, or toii®.Lights. This data is combined with external data to visualize manufacturing output on dashboards. All the relevant data can be viewed in a standard web browser.

The integration module for automating and controlling all your machines. Connects machines bidirectionally, automates processes, and manages data streams in the factory. The modern user interface technology keeps the operator informed.

The toii®.Integrator module can be used to connect third-party systems to the toii® platform. These are usually MES or ERP systems, but the module can also establish connections to other data sources and sinks for both reading and writing communication. The connection is usually established on an individual basis.

The mobile module in the toii® platform. Data from permanently installed terminals or mobile devices is transmitted to the platform for further processing. This also means that production data that has been collected manually, such as entries made by employees in Production, will be integrated into the digital production chain.

Module for future smart data applications with unlimited expansion options. This module’s algorithms can forecast when machines will require maintenance work using predictive maintenance, optimize production efficiency, develop customized processes, and generate new business models.

The knife assembly module toii®.Cut is used at steel service centers that use slitting lines to precisely cut slit strip from coils. toii®.Cut automates the knife calculation and creation of knife assembly plans, so that manual input errors are avoided and scrap is minimized through accurate calculation.

With the energy monitoring module toii®.Energy, energy measurements are continuously collected in order to always keep an eye on energy consumption. The data obtained can be used to identify peak loads and as part of a mandatory energy audit, thus forming the basis for successful energy management in accordance with ISO 50001.

toii®.Lights uses the principle of the Japanese Andon method: Light signals indicate the statuses of the analog machines and convert them into digital data. The statuses of all the machines can be viewed in a web browser, and the data acquired can be used for preliminary analysis. A simple, effective, and affordable option for starting the digitization process.

The modular nature of the toii® platform facilitates implementation in a secure, segmented network environment in the customer’s own network architecture (e.g. VLAN). The individual modules can communicate via transport layer security (TLS) and establish an encrypted connection with all the machines/devices. toii® supports the latest and safest security profiles such as OPC-UA. The platform and its components are regularly tested by thyssenkrupp’s internal computer emergency response team (CERT). toii® offers maximum data security and is subject to the strict EU General Data Protection Regulation (EU-GDPR) within the company.

This module collects machine data, ranging from simple devices without a programmable logic controller (PLC) or older machines with user-defined interfaces to modern, IoT-capable machines.

Interprets and visualizes machine data collected via toii®.collect, toii®.PDC, or toii®.Lights. This data is combined with external data to visualize manufacturing output on dashboards. All the relevant data can be viewed in a standard web browser.

The integration module for automating and controlling all your machines. Connects machines bidirectionally, automates processes, and manages data streams in the factory. The modern user interface technology keeps the operator informed.

The toii®.Integrator module can be used to connect third-party systems to the toii® platform. These are usually MES or ERP systems, but the module can also establish connections to other data sources and sinks for both reading and writing communication. The connection is usually established on an individual basis.

The mobile module in the toii® platform. Data from permanently installed terminals or mobile devices is transmitted to the platform for further processing. This also means that production data that has been collected manually, such as entries made by employees in Production, will be integrated into the digital production chain.

Module for future smart data applications with unlimited expansion options. This module’s algorithms can forecast when machines will require maintenance work using predictive maintenance, optimize production efficiency, develop customized processes, and generate new business models.

The knife assembly module toii®.Cut is used at steel service centers that use slitting lines to precisely cut slit strip from coils. toii®.Cut automates the knife calculation and creation of knife assembly plans, so that manual input errors are avoided and scrap is minimized through accurate calculation.

With the energy monitoring module toii®.Energy, energy measurements are continuously collected in order to always keep an eye on energy consumption. The data obtained can be used to identify peak loads and as part of a mandatory energy audit, thus forming the basis for successful energy management in accordance with ISO 50001.

toii®.Lights uses the principle of the Japanese Andon method: Light signals indicate the statuses of the analog machines and convert them into digital data. The statuses of all the machines can be viewed in a web browser, and the data acquired can be used for preliminary analysis. A simple, effective, and affordable option for starting the digitization process.

The modular nature of the toii® platform facilitates implementation in a secure, segmented network environment in the customer’s own network architecture (e.g. VLAN). The individual modules can communicate via transport layer security (TLS) and establish an encrypted connection with all the machines/devices. toii® supports the latest and safest security profiles such as OPC-UA. The platform and its components are regularly tested by thyssenkrupp’s internal computer emergency response team (CERT). toii® offers maximum data security and is subject to the strict EU General Data Protection Regulation (EU-GDPR) within the company.

This module collects machine data, ranging from simple devices without a programmable logic controller (PLC) or older machines with user-defined interfaces to modern, IoT-capable machines.

Interprets and visualizes machine data collected via toii®.collect, toii®.PDC, or toii®.Lights. This data is combined with external data to visualize manufacturing output on dashboards. All the relevant data can be viewed in a standard web browser.

The integration module for automating and controlling all your machines. Connects machines bidirectionally, automates processes, and manages data streams in the factory. The modern user interface technology keeps the operator informed.

The toii®.Integrator module can be used to connect third-party systems to the toii® platform. These are usually MES or ERP systems, but the module can also establish connections to other data sources and sinks for both reading and writing communication. The connection is usually established on an individual basis.

The mobile module in the toii® platform. Data from permanently installed terminals or mobile devices is transmitted to the platform for further processing. This also means that production data that has been collected manually, such as entries made by employees in Production, will be integrated into the digital production chain.

Module for future smart data applications with unlimited expansion options. This module’s algorithms can forecast when machines will require maintenance work using predictive maintenance, optimize production efficiency, develop customized processes, and generate new business models.

The knife assembly module toii®.Cut is used at steel service centers that use slitting lines to precisely cut slit strip from coils. toii®.Cut automates the knife calculation and creation of knife assembly plans, so that manual input errors are avoided and scrap is minimized through accurate calculation.

With the energy monitoring module toii®.Energy, energy measurements are continuously collected in order to always keep an eye on energy consumption. The data obtained can be used to identify peak loads and as part of a mandatory energy audit, thus forming the basis for successful energy management in accordance with ISO 50001.

toii®.Lights uses the principle of the Japanese Andon method: Light signals indicate the statuses of the analog machines and convert them into digital data. The statuses of all the machines can be viewed in a web browser, and the data acquired can be used for preliminary analysis. A simple, effective, and affordable option for starting the digitization process.

The modular nature of the toii® platform facilitates implementation in a secure, segmented network environment in the customer’s own network architecture (e.g. VLAN). The individual modules can communicate via transport layer security (TLS) and establish an encrypted connection with all the machines/devices. toii® supports the latest and safest security profiles such as OPC-UA. The platform and its components are regularly tested by thyssenkrupp’s internal computer emergency response team (CERT). toii® offers maximum data security and is subject to the strict EU General Data Protection Regulation (EU-GDPR) within the company.

This module collects machine data, ranging from simple devices without a programmable logic controller (PLC) or older machines with user-defined interfaces to modern, IoT-capable machines.

Interprets and visualizes machine data collected via toii®.collect, toii®.PDC, or toii®.Lights. This data is combined with external data to visualize manufacturing output on dashboards. All the relevant data can be viewed in a standard web browser.

The integration module for automating and controlling all your machines. Connects machines bidirectionally, automates processes, and manages data streams in the factory. The modern user interface technology keeps the operator informed.

The toii®.Integrator module can be used to connect third-party systems to the toii® platform. These are usually MES or ERP systems, but the module can also establish connections to other data sources and sinks for both reading and writing communication. The connection is usually established on an individual basis.

The mobile module in the toii® platform. Data from permanently installed terminals or mobile devices is transmitted to the platform for further processing. This also means that production data that has been collected manually, such as entries made by employees in Production, will be integrated into the digital production chain.

Module for future smart data applications with unlimited expansion options. This module’s algorithms can forecast when machines will require maintenance work using predictive maintenance, optimize production efficiency, develop customized processes, and generate new business models.

The knife assembly module toii®.Cut is used at steel service centers that use slitting lines to precisely cut slit strip from coils. toii®.Cut automates the knife calculation and creation of knife assembly plans, so that manual input errors are avoided and scrap is minimized through accurate calculation.

With the energy monitoring module toii®.Energy, energy measurements are continuously collected in order to always keep an eye on energy consumption. The data obtained can be used to identify peak loads and as part of a mandatory energy audit, thus forming the basis for successful energy management in accordance with ISO 50001.

toii®.Lights uses the principle of the Japanese Andon method: Light signals indicate the statuses of the analog machines and convert them into digital data. The statuses of all the machines can be viewed in a web browser, and the data acquired can be used for preliminary analysis. A simple, effective, and affordable option for starting the digitization process.

The modular nature of the toii® platform facilitates implementation in a secure, segmented network environment in the customer’s own network architecture (e.g. VLAN). The individual modules can communicate via transport layer security (TLS) and establish an encrypted connection with all the machines/devices. toii® supports the latest and safest security profiles such as OPC-UA. The platform and its components are regularly tested by thyssenkrupp’s internal computer emergency response team (CERT). toii® offers maximum data security and is subject to the strict EU General Data Protection Regulation (EU-GDPR) within the company.

Avoid time-consuming and manual calculations on slitting lines:

• Integrated tool management

• Different knife designs can be set

• Minimize the number of tools and maximize the amount of material that can be sold

• Automatically generated knife assembly plans

• Version histories of all built knives

Digital mapping of coil warehouse

• Real-time information on prioritized coil delivery order

• For ad hoc changes, plant managers can order coils and report leftover coils

• Remainder coils can be weighed and posted in ERP

Integration of automatic measuring systems for fully automated quality assurance:

• Fully automatic and continuous thickness measurement

• Automatic, discrete width measurement at configurable measuring points

• QA logging in toii (with various export functions)

Individual part tracking

• Uninterrupted tracking of rings throughout the entire process

• Automatic tracking of rings between slitting line and binding lines, independent of the actual transport route.

• Worker guidance via web terminal and display of relevant packing guideline

• Simple user interface as well as visualization of packed materials and packing status in real time

• Automatic documentation in ERP system

Integration of automatic measuring systems for fully automated quality assurance:

• Fully automatic and continuous thickness measurement

• Automatic, discrete width measurement at configurable measuring points

• QA logging in toii (with various export functions)

Individual part tracking

• Uninterrupted tracking of rings throughout the entire process

• Automatic tracking of rings between slitting line and binding lines, independent of the actual transport route.

• Worker guidance via web terminal and display of relevant packing guideline

• Simple user interface as well as visualization of packed materials and packing status in real time

• Automatic documentation in ERP system